State Farm donations keep auto collision repair training on the cutting edge.

THE FIRST TIME Christine Brasington saw the totaled Ford Taurus sitting in her school's auto collision lab, she admits to being more than a little intimidated.

She didn't know that the almost new car, which was recently donated to Albany Technical Institute by State Farm Insurance Company, would help pave the way for her future line of work.

The taupe car had been struck twice in a car's weakest places: once on the front right corner and again on a rear corner. The impact smashed the entire front end and then crumpled the passenger side from bumper to bumper. Looking at it from the front, the centerline of the car had been shoved a good 10 inches to the right. Brasington's instructor, Bill Underwood, put it more succinctly.

"It was mangled," he said.

"I didn't have a clue about what to do when I first looked at it," said Brasington, 27, who now works as an assistant painter at a Leesburg, Ga., auto body shop. "I remember being scared to touch it."

But using the high-tech tools in Albany Tech's sophisticated lab — a laser alignment system, a Kansas jack rack, a computerized paint-matching system and a special dust-free painting booth — Brasington helped take the car apart and put it together again. She ran diagnostics and replaced the car's airbags, pulled the badly damaged frame back into shape, wrote repair estimates on the damage and ordered new parts.

"It was just incredible what I learned working on that car," she remembers now, more than a year later. "That was a fabulous opportunity to learn how to do major structural repairs and painting on damaged, late-model cars. And that's important, because that's what you work on in real life."

The Department of Revenue inspector, who carefully checked the Taurus for safety before retitling the car, declared it one of the finest repair jobs he'd ever seen, Underwood said.

Less than a year into her new job, she already earns $25,000 annually and her boss, another Albany Tech graduate, makes more than twice as much. Brasington, recognized as the best Albany Tech student in 1996 and a finalist in Georgia's GOAL (Georgia Occupational Award of Leadership) competition, has set her sights higher.

"I felt like a winner," she said of the experience working with the Taurus. "I like my job and someday down the line I'll be head-painter."

Brasington couldn’t have had that experience at all, though, if not for a partnership between the Department of Technical and Adult Education and State Farm Insurance. Each year, that partnership brings at least a half dozen damaged, yet nearly new, cars to the students who need them most: the next generation of Georgia automotive and collision repair technicians.

A Public-Private Partnership
The donation program arose out of discussions between State Farm property claims trainer Ron Lay and Larry Little, director of vocational programs at Dalton College.

A former estimator, Lay realized that if Georgia's repair shops kept up-to-date, they could repair damaged cars his company would otherwise be obliged to write off as total losses.

About six years ago, while traveling around the state, Lay began to notice something interesting. As skilled as their technical institute instructors were, trainees were still confounded by the latest auto innovations — advances such as anti-lock brakes, digital dashboards and the newest airbags.

The reason? It's hard — and expensive — to find exactly the right cars to work on, so instructors were depending mostly on students’ vehicles or whatever else came through the door. And on the occasions when new and late-model cars were available, students didn't have access to the same quality of paint and materials used in private practice.

"These kids' prior experience consisted of restoration projects on older cars — '68 Camaros and '57 Chevys. That's what they knew the insides and outsides of," Lay said.

Knowing that State Farm auctions hundreds of salvageable cars each week, he and Little devised a plan to channel a few totaled ones each year to the technical institutes instead of the auction blocks. State Farm management quickly approved the deal. In a 1992 meeting of DTAE and State Farm representatives with Gov. Zell Miller, Miller was handed the keys to the first donated vehicle.

Photo showing before and after images of repaired automobile

The Ford Taurus donated by State Farm was repaired by students in Albany Tech's collision repair program.
(Photo/Albany Tech)

The program works like this: DTAE representatives get first choice among the totaled vehicles at selected auctions. Sometimes, more than 600 cars, trucks and vans are inspected before a repairable vehicle with low mileage is deemed eligible for donation. Vehicles are pulled off the auto auction block and donated to the Georgia Fund for Technical and Adult Education, Inc. That foundation created to serve DTAE and all 33 local technical institutes — evaluates and accepts equipment gifts, such as State Farm's vehicles.

Then, working as an intermediary, the Georgia Fund passes the cars on to the local foundation at a technical institute on a rotating basis, using geographical criteria and a competitive process — shops must meet certain quality guidelines — to apportion them out.

"The technical institutes show us that their labs and instructors are qualified," said Roger Slater, the DTAE assistant commissioner who oversees the Georgia Fund. "Each instructor has to prove he or she knows how to fix a late-model car and that all the proper equipment is available."

To date, State Farm and other insurance firms have donated 17 vehicles. The average car comes in the door with $5,000 to $10,000 worth of damage and is worth just a fraction of its original value. But it often leaves worth $12,000 or more. The Georgia Department of Revenue inspects the finished product for safety, and a title is reissued to the local foundation. The local foundation obtains liability coverage, then leases each vehicle back to the technical institute for a period of time.

"We don't give away Jaguars or Cadillacs," Lay quipped. "We donate what is an average car commonly out there on the road today. The idea is to give students experience on cars they'll be working with in real life."

For his efforts, Lay was honored by a resolution at the State Board of Technical and Adult Education board meeting last March.

Model of Fiscal Responsibility
One remarkable facet of the auto donation program is the creative use of resources.

The technical institutes' auto collision programs, for example, benefit from the eventual sale of their repaired vehicles. When an institute's local foundation executes a sale, the proceeds go in a specially earmarked fund to pay for the next round of repairs, perpetuating part of its program's funding.

Truck-driving students at area technical institutes haul donated technical institutes, gaining credit toward truck driving certification and saving the cost of paying private haulers.

Photo of students and instructor working on frame bending Albany Tech instructor Bill Underwood (second from
right) takes measurements and shows students (left to
right) Mike Arline, Lanoris Mingle and Jesse Freeman
how to use a Kansas jack rack to pull out the bent frame
of this Mercury Marquis.
(Photo/Bread & Butter Studio)

"This is a fine use of our resources," said Slater. "We’re getting training equipment we may not have otherwise gotten, plus great training for truck drivers, plus a value-added item to sell and place funds back into these automotive technician programs."

But the value goes beyond dollars and cents. Observers also tout the real world experience students get while working on them.

"The average person looks at one of these vehicles and says, 'There's no way it can get fixed,’" said Underwood, Brasington's auto collision instructor at Albany Technical Institute. "Then we go and do it. MY students have a dire need to work on late-model vehicles, and State Farm is doing us one heck of a service by getting these complicated, late-model repair jobs in here."

"We can teach an entire curriculum — a year and half’s worth of education — on one vehicle."

That means the entire process is undertaken, start to finish: from inspection and damage assessment to measuring alignment with frame machines; from brake work to welding sheet metal structures into place on the vehicle body; from suspension and electrical work to repainting and careful installation of airbags. Using the latest model cars ensures that students will stay on top of the newest developments in auto manufacturing.

Each year, the latest car models feature new twists, such as a global positioning system — which shows a car's location on a map by using satellite technology — or recently developed adhesives that glue parts together.

Such up-to-date knowledge turns out to be useful for graduates like Brasington once they hit the job market. Underwood points to a nationwide shortage of bodyworkers as proof.

"We are 20,000 qualified collision technicians short, nationwide," he said, noting that the average Georgia bodyworker earns $40,000 to $60,000 annually after just five years on the job. "Calls come in to this program for help all the time. The need is there. It is just a matter of getting students interested and then of training the workforce."


In Albany Tech's paint mixing room, instructor Robert Rogers (center) teaches Palanthia Davis (front) and Mike Arline (back) to use a computer to match colors of a car that will be painted and to determine the formula for properly mixing the pigments.
(Photo/Bread & Butter Studio)

More Cars Down the Road
The future of the donation program looks bright. Auto-shop quality has increased as a result of the free-car incentive. DTAE has doubled its request from State Farm (from six vehicles annually to 12). Three other insurance firms, Windsor, Allstate and Continental, also have each agreed this is a worthy program and have donated at least one vehicle each. And Mike Bell; owner of M & S Salvage in Fayetteville, Ga., has promised to begin donating additional vehicles in 1999.

"This is a win-win situation," said Lay, currently a corporate instructor at State Farm's headquarters in Bloomington, Ill. "We wouldn't have been able to repair those cars without the technical institutes’ help. And this helps keep our policyholders' premiums down, while ensuring that they drive safer cars.

"It all goes to prove what I've been saying all along," he said. "That training doesn't cost, it pays."

Paul Karr is award-winning author and writing consultant.

 

The two-year diploma in auto repair is offered at:

Albany Technical Institute

Athens Area Technical Institute

Atlanta Technical Institute

Carroll Technical Institute

Chattahoochee Technical Institute

Columbus Technical Institute

Coosa Valley Technical Institute

Dalton College

Heart of Georgia Technical Institute

Lanier Technical Institute

Macon Technical Institute

Moultrie Area Technical Institute

North Georgia Technical Institute

Okefenokee Technical Institute

Pickens Technical Institute

Savannah Technical Institute

South Georgia Technical Institute

Valdosta Technical Institute

A Graduate
GLORY MILLEDGE remembers the days when she struggled as a single parent supporting four young children. And she also remembers the day she decided to attend her hometown technical institute, a decision that led to a new career and financial independence.

"I needed to do something," said Milledge, 33, who commutes from Albany, Ga., to supervise painters and sanders at Sprayglo Auto Refinishing in nearby Leesburg. "I'm so glad I did. I feel a lot better now that I'm totally independent. Because I went back to school, I can take care of my sons."

At Albany Technical Institute, Milledge learned auto collision repair technology from instructor Bill Underwood and others. She took on highly challenging jobs, such as removing and replacing the quarter panel of a BMW car.

"At first I wasn't sure I could do that," she said. "I told the guys in the class that they always picked on me for all the hardest jobs because I was a woman. But they said they just didn't want to give me any special treatment. They had more confidence in me that I did back then."

"Albany Tech was great. The instructors, even the students, all treated me with respect. I was one of the guys," she said.

She was named a member of the National Vocational and Technical Honor Society for her high grades. Following graduation in the fall of 1996, Milledge began applying for jobs in the area. In just two weeks, she received a phone call and a job offer from Sprayglo.

"If you had a shop full of people like Glory, you wouldn't have anything to worry about," said owner Jim Russell, who inherited Milledge's services when he purchased Sprayglo this past February. "She's in charge. When she shows up in the morning, she's not going to sit back and wait on you. She's all business. I just let her do her thing."

Milledge sands and prepares vehicles for painting — as many as 35 in a busy week — supervises other workers and even does some bodywork and painting.

"The best part about it," she said, "is that I can stand back and see something I've done — especially when it came in and was a total wreck and you finish it and it looks like a new car. I know how to do something that not too many people know how to do."

Eventually, Milledge said, she would like to run her own shop. "People said, 'You're not gonna be able to do it,' and I proved them wrong," she said. "A lot of them thought that I'd quit, but I was determined. I told them that I didn't start school to quit. And now I love this job. I love what I do."

RELATED LINKS:
GOAL Awards

Dalton College

Albany Technical Institute

 

 
Cover | Table of Contents | Next Article | Previous Article | DTAE Home

©1998 Georgia Department of Technical and Adult Education. All rights reserved.